Destoner Machine - Available At Wholesale Price For Seperating Heavy Impurities

We are a manufacturer and wholesale supplier of Destoner Machines and Dehydration Plants for grain, seed, spice, and coffee processing.

About Jay Bhavani Mechanical Works

Jay Bhavani Mechanical Works began its journey in 2002 with a clear vision: to deliver top-notch Dehydration solutions to clients across the globe. Over the years, we have grown, evolved, and perfected our craft, emerging as a trusted manufacturer and wholesale supplier of Dehydration Plants and precision grain-cleaning machinery—including high-efficiency Destoner Machines.

• Leadership: Mr. Jayesh Dhapa (two decades of hands-on industry experience)
• Manufacturing Location: Mahuva, Gujarat, India
• Business Type: Manufacturer, Wholesale Supplier / Wholesaler
• Year of ESTD: 2002
• Major Markets Covered: India

What Is a Destoner Machine?

A Destoner Machine separates stones, glass pieces, metal fragments, mud balls, and other heavy impurities from agricultural commodities. By using a combination of vibration, airflow, and gravity, it protects downstream equipment, improves output quality, and boosts overall processing efficiency.

Common Applications

• Rice mills and paddy processing units
• Wheat and maize flour mills
• Pulses and lentil cleaning lines
• Spice and seed processing plants
• Coffee bean cleaning and grading
• Multi-grain sorting in wholesale and export operations

Key Features of Destoner Machine

• Robust Construction: Heavy-duty frame with food-contact parts designed for hygiene and longevity.
• High Separation Accuracy: Consistent removal of even small stones and high-density contaminants.
• Adjustable Airflow & Deck Angle: Fine-tune settings to suit different grains and moisture levels.
• Low Power Consumption: Energy-efficient motors optimized for continuous duty.
• Quick Change Screens: Fast swap of sieves/screens for different crop sizes.
• Minimal Grain Breakage: Gentle handling preserves grain integrity and yields.
• Easy Access for Cleaning: Wide covers and inspection windows simplify upkeep.
• Custom Capacities: Scalable options from small traders to high-throughput exporters.

Technical Specifications

Size / Dimensions

• Footprint variants from compact shop-floor units to industrial multi-deck systems
• Deck widths commonly ranging from ~400 mm to 1200+ mm (model-dependent)

Material

• Structural frame in MS (Mild Steel) or SS (Stainless Steel)
• Food-contact surfaces and covers in food-grade materials

Design / Type Variations

• Gravity Table Destoner (air + vibration + density gradient)
• Vibratory Destoner (high-frequency oscillation for compact lines)
• Suction-Type Destoner (enhanced air management for paddy/rice)
• Portable/Compact Destoner (single-phase options for traders/farm-gate use)

Capacity / Performance

• Typical throughput: ~500 kg/h to 10,000 kg/h (commodity and model dependent)
• Power requirement: ~1 HP to 7.5 HP
• Separation efficiency optimized for high removal of heavy impurities

Quick Spec Table (Illustrative)

Parameter	Entry-Level	Mid-Range	Industrial
Capacity	~500–1,500 kg/h	~2–5 TPH	~6–10 TPH
Power	~1–2 HP	~3–5 HP	~5–7.5 HP
Deck Width	~400–600 mm	~700–900 mm	~1000–1200+ mm
Materials	MS frame, food-grade contact parts	MS/SS hybrid, food-grade contact parts	SS-rich build, heavy-duty frame
Best For	Traders, small mills	Regional mills, packers	Exporters, large plants

Types / Variants Available

1) Gravity Table Destoner

Working Principle

Combines vibration with a calibrated air stream across a sloped deck. Heavier impurities migrate uphill while lighter, clean grains flow downhill.

Ideal Use Cases

• Wheat, rice, maize, and pulses with mixed stone contamination
• Pre-milling lines where high accuracy is crucial

Advantages

• High precision and stable performance for continuous duty
• Low grain breakage, suitable for premium output

2) Vibratory Destoner

Working Principle

Uses high-frequency oscillations and differential movement to separate heavy contaminants from lighter product streams.

Ideal Use Cases

• Spice cleaning (coriander, cumin, mustard), seeds, coffee beans
• Compact plants and upgrade retrofits

Advantages

• Compact footprint, efficient power draw
• Rapid changeovers for multi-commodity operations

3) Suction-Type Destoner

Working Principle

Employs controlled suction along with deck vibration to lift and stratify lighter particles while driving stones against the flow for discharge.

Ideal Use Cases

• Paddy and rice mills requiring stringent stone removal
• Lines where dust control and hygiene are priorities

Advantages

• Excellent efficiency on paddy/rice with improved dust management
• Stable performance at higher throughputs

4) Portable / Compact Destoner

Working Principle

Simplified gravity-vibration module designed for mobility, quick setup, and single-phase operation where applicable.

Ideal Use Cases

• Farm-gate cleaning, traders, small shops, and pilot facilities
• Seasonal or decentralized procurement centers

Advantages

• Lower initial investment and minimal space requirement
• Easy operation with basic training

Advantages / Benefits

• Improved Product Quality: Higher purity raises market value and brand reputation.
• Protection of Downstream Equipment: Reduces wear on mills, grinders, polishers, and packers.
• Higher Yields and Consistency: Less rework and fewer rejects increase profitability.
• Process Flexibility: Adjustable airflow/angle to handle varied crops and moisture.
• Lower Operating Cost: Energy-efficient design with minimal consumables.
• Hygienic Operation: Enclosed covers and dust control options.

Buying Guide (Optional)

Factors to Consider Before Purchasing

1. Capacity Planning: Match rated TPH with current and future throughput needs.
2. Commodity Mix: Choose gravity/suction/vibratory based on grains (rice vs. spices vs. pulses).
3. Build & Materials: Prefer SS at food-contact points for hygiene and longevity.
4. Floor Space & Layout: Verify footprint, infeed/outfeed heights, and service access.
5. Energy Profile: Evaluate power rating vs. operating hours to estimate running cost.
6. Ease of Maintenance: Tool-less covers, quick screens, local spares availability.
7. After-Sales Support: Commissioning assistance, operator training, and warranty terms.
8. Budget & ROI: Balance upfront price with quality gains and reduced downtime.

Indicative Price Ranges

Note: Pricing varies with capacity, material selection (MS/SS), automation, and customization.

Maintenance Tips

• Routine Cleaning: Keep the deck, screens, and air passages free from dust buildup.
• Lubrication: Follow the recommended lubrication schedule for bearings and linkages.
• Alignment & Tension: Inspect motor belts, couplings, and fasteners for correct tension and alignment.
• Screen Health: Replace worn or damaged sieves to maintain separation efficiency.
• Electrical Checks: Periodically verify motor current, insulation, and earthing.
• Capacity Discipline: Avoid overloading; operate within the rated throughput.
• Record Keeping: Maintain a simple log of cleaning, parts replacement, and inspections.

Why Choose Jay Bhavani Mechanical Works

• Proven Legacy: Serving the industry since 2002 with continual innovation.
• Expert Leadership: Guided by Mr. Jayesh Dhapa with two decades of experience.
• Make-in-India Manufacturing: Built at our Mahuva, Gujarat facility for Indian conditions.
• End-to-End Support: Sizing assistance, installation, training, and responsive after-sales.
• Wholesale Advantage: Direct manufacturer pricing for wholesalers, traders, and exporters.

About Our Company

FAQs

1) Which type of Destoner is best for paddy and rice?

Suction-type and gravity table destoners are preferred for paddy/rice due to superior removal efficiency and better dust control. Choice depends on capacity, moisture, and layout.

2) Can the same Destoner handle multiple commodities?

Yes. By adjusting airflow, deck angle, and screens, a single machine can process wheat, pulses, seeds, spices, and coffee with consistent results.

3) How do I size the right capacity?

Estimate hourly throughput (peak season), consider future growth, and map upstream/downstream equipment capacities to avoid bottlenecks.

4) What power supply is typically needed?

Models range from ~1 HP to 7.5 HP. Entry-level units may run on single-phase (model-specific), while higher capacities use three-phase.

5) What is the typical maintenance schedule?

Daily dusting and inspection, weekly lubrication checks, and monthly screen condition checks are common; follow the model’s maintenance chart.

The Destoner Machine is indispensable for modern grain, seed, and spice processing—ensuring purity, protecting equipment, and elevating market value. With proven engineering, scalable capacities, and Indian manufacturing in Mahuva, Gujarat, Jay Bhavani Mechanical Works is a reliable partner for wholesalers, traders, and exporters seeking wholesale-priced Destoner Machines and robust after-sales support.

Connect With Us

For model recommendations, quotations, or plant layouts, contact Jay Bhavani Mechanical Works (Mahuva, Gujarat, India).